Polymers and Chemicals Industry
We believe what happens tomorrow is determined by what we do today.
Polymers & Chemicals Solutions
The polymers and chemicals industry supports diverse sectors like automotive, packaging, construction, and healthcare, demanding constant innovation amid evolving product needs and strict environmental standards. Aone Engineering Consultant LLC provides expert engineering, consulting, and project management solutions for polymer and chemical facilities—whether building new plants or upgrading existing lines—ensuring efficient, safe, and sustainable operations.
Our Core Services in the Polymers & Chemicals Sector
Process Engineering & Plant Design:
We offer end-to-end process engineering services for polymer and chemical plants—from feasibility studies to commissioning. Our solutions prioritize product specs, safety, material compatibility, and environmental goals. Services include PFDs, P\&IDs, H\&MBs, and design of reactors, exchangers, and distillation systems. We also handle solvent recovery, effluent treatment, and scale-up from pilot to commercial scale, using tools like Aspen Plus, HYSYS, and ChemCAD for accurate simulation and optimization.
Polymer Plant Setup & Line Optimization:
We offer end-to-end support across the polymer value chain—from polymerization and compounding to extrusion and molding. Our services include designing and installing polymerization units (PP, PE, PVC, PET), engineering extrusion and pelletizing lines, integrating QC systems (MFI, tensile, TGA/DSC), and implementing automation, process control, debottlenecking, and batch-to-continuous conversions.
Specialty Chemicals & Fine Chemicals Engineering:
We specialize in designing safe, customized systems for specialty chemical manufacturers, including multi-purpose plants, modular skids, and solvent handling units. Our focus is on precision, hazardous material containment, cleanroom integration, and GMP compliance. We also support clients through scale-up, from lab to full production.
Safety, Regulatory & Environmental Compliance:
We help clients in the chemical and polymer industries ensure safety, compliance, and environmental responsibility. Our services include HAZOP, HAZID, LOPA, SIL studies, FERA, emissions and effluent control system design, and compliance with REACH, GHS, OSHA, and CPCB norms. We also conduct EIAs and develop SOPs and training modules for safe chemical handling.
Industries & Segments We Serve
Aone Engineering Consultant LLC offers comprehensive expertise across a wide range of chemical sectors, including Bulk and Commodity Chemicals, Engineering Plastics and Thermoplastics, and Petrochemical Downstream Units. Our services also extend to Agrochemicals and Fertilizer Additives, Paints, Coatings and Adhesives, as well as Personal Care and Specialty Chemicals. Additionally, we provide specialized solutions for Pharmaceutical Intermediates and Fine Chemicals, ensuring end-to-end support for diverse chemical processing and manufacturing needs.
Why Choose Aone Engineering Consultant LLC?
Aone Engineering Consultant LLC brings deep expertise in chemical engineering, covering the entire spectrum from process design to plant commissioning. With extensive know-how in polymer technology—including PP, PE, PET, PVC, ABS, EVA, and more—we deliver comprehensive solutions across both greenfield and brownfield project executions. Our turnkey capabilities are backed by advanced tools such as Aspen, AutoCAD, SolidWorks, and ChemCAD, ensuring precision and efficiency at every stage. We prioritize safety and environmental compliance, aligning with global standards, and are driven by innovation to deliver tailored solutions for advanced and specialty chemical systems.
Curricular Economy
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Energy & Climate
Since 2010, our facilities have implemented more than 4,300 efficiency projects including building automation and controls, lighting and mechanical upgrades, saving more than $80M (annualized).
Operations
Over 100 years ago, we defined energy efficiency by making indoor comfort automatic. Today, we redefine it in 10 million buildings using our technology.
Human Rights
Each year, we keep over half a billion workers safer and more productive with voice-enabled software, barcode scanners, mobile computers and protective equipment.
Conflict Minerals
We pioneered automation control. So we understand complex industrial facilities, and how to create high-quality and high-performance chemicals and materials.
Natural Infrastructure
We provide resources and financial support to causes around the world and encourage employee volunteerism.
Sustainability in Action
Executed Project
As the global energy industry steadily transitions toward more sustainable practices, Client Energy Refinery has emerged as a…
Applied DNA Sciences, WestPoint Home Sign
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HanesBrands Awarded Ninth
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Sustainability Report
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